My 4 year old son has been on the NEW OMNIPOD for about 3 months and we are really struggling with POD failures. Failures total upwards of 20, yes 20, which is a nightmare since they fail at daycare, grandparents, on vacation, etc, not to mention having to re-poke a four year old even more than he needs to. What's interesting is that although we do have a small number of occlusion and site issues, the vast majority of our failures are during a bolus and ALWAYS occur with "0.05 units remaining". My wife has spent COUNTLESS hours on the phone with OMNIPOD (and lots of time on hold) but just haven't had any luck root causing our problem. We are on the verge of completely giving up the POD, which is a bummer because our son loves the tubeless pump, but the failure rate is simply to high. I thought I would see if anyone has experienced this failure mode, and/or had any suggestions. Bad lot numbers? Manufacturing/shipment dates? Etc. Any help is greatly appreciated.